Do the rear door lock motors of your
classic 70's Lincoln make all the right noises but the locks do not open
or close? It could be that the two rubber grommets the lock motor pivots
on have deteriorated and are lying in the bottom of your door. I do not
know if the rubber grommets are available separately as up to now I have
only been able to find complete lock motor assemblies.
To replace a rear door lock motor from a 70's Continental you will
only need a few basic hand tools:
- 1 Philips screwdriver
- 1 medium flat bladed screwdriver
- 1 trim clip removal tool (a large flat blade screwdriver will do)
- 1¼ drive socket wrench set
- 1 small hammer
- 1 punch
- 1 electric drill with a ¼ inch bit
- 1 7/16 inch spanner (wrench)
To repair the lock motor
mount as I did you will need some more advanced workshop tools:
- 1 Pillar drill with 1/8 inch drill bit
- 1 MIG Welder
- 1 hacksaw (not advanced, I know)
- 1 file (also not too advanced!)
New parts required:
- 1 door lock motor (aftermarket pictured)
- 1 ¼ x ½ inch bolt
- 1 ¼ inch plain washer
- 1 ¼ inch nut
- 1 3/8 x 1 ½ inch bolt (if you are going to repair the
lock motor mount)
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I am repairing the rear window
motor in my 79 Continental but I have it on good authority (from
pro-five-oh) that this procedure will suit all 70's big Lincolns.
Although the lock motor assembly pictured is listed as only for
77- 79 Lincolns, it could be there is only a slight difference from
the earlier models, such as the wiring connector.
First remove the door trim panel as outlined in this
TECH
TIP.
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The
picture to the left shows my door lock motor still
mounted in the door. Notice the mounting bracket "cocked
up" at an angle and one of the motor pivot spindles
jutting out from the left side of the lock motor. |
Next using
your hammer and punch drive out the rivet center securing
the lock motor to the door sheet metal, then drill out the
rest of the rivet with a ¼ inch drill bit.
The picture to the right shows the lock motor mounting rivet
(circled) under the door catch mechanism. |
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Now prepare to wipe off all the grease
from the window guide rod with your sleeve. :-)
Reach into the door going behind the window guide rod and grab the
lock motor, lift the lock motor up and pull away from the catch mechanism,
this unhooks the crank at the end of the motor from the catch mechanism,
pass the motor through the hole in the door into the outside world
and then unplug the wiring connector, you will also need to fish the
motor mounting bracket out of the bottom of the door.
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The
picture to the left shows my lock motor, mounting
bracket and the remains of the two rubber mounting
grommets. |
Before fitting your new
lock motor, give the catch mechanism a good dousing with
WD-40, work the door handles and lock linkage a dozen or
so times (screw the lock knob back on) to make sure everything
is nice and free, then give the mechanism a few good squirts
of engine oil - this will make sure it's good and lubricated.
Now with your new lock motor in hand reach into the door
and hook the actuating rod into the plastic grommet on the
catch mechanism and let it hang. Next pick up your ¼ inch
bolt and with some one-handed dexterity push the bolt into
the hole in the lock motor mounting bracket, then manipulate
the bolt through the door sheet metal and spin on the nut
(with the washer on first). There is enough clearance between
the door and door jamb for the nut not to foul, but please
check by carefully closing the door as you may need to file
a little of the bolt off depending on your particular door
adjustment. Now reconnect the wiring connector making sure
the window cannot snag it when it is lowered.
If you are going to repair your lock motors as I did, mount
the 3/8 inch bolt upright in a pillar drill and drill a 1/8
inch hole down the center of it, next cut the bolt in half.
Now place the lock motor in the mounting bracket and push
each half of the 3/8 inch bolt (with the hole in it that
you have just made) through the bracket and onto the motor
pivot spindles. Then tack them in place with your MIG welder.
Try not to get to much heat into the lock motor - I had a
bucket of water handy to quench it in.
DO NOT immerse
the lock motor - just the bracket - enough to take away the
worst of the heat. When you have done both sides cut off
the excess bolt sticking out and file to a professional finish.
Before refitting the lock motor assembly lube the actuating
rod screw and motor pivots with a spot of engine oil, then
refit the lock motor assembly as detailed above.
The left picture above
shows my repaired lock motor with the pivot repair circled
in red and the lock rod screw circled in blue. The rubber
gaiter was in tatters so I binned it. The picture to the
right shows my repaired lock motor remounted in the door.
Refit your door trim and sit back with a smug grin that your
power door locks are now the smoothest in the land!
Happy motoring -
Dereck