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SETTING PRELOAD ON WINDSOR V8 HYDRAULIC LIFTERS
Submitted by macx / 09-08-04

  



(Cam, Lifters, Pushrods, Rocker Arms, Valve Springs Installed)




  1. Make sure lifter is on base of lobe (no lift).
  2. Make sure pushrod is seated in lifter and rocker arm.
  3. Make sure lifter plunger is not depressed or collapsed or locked up.
  4. Make sure dial indicator plunger is parallel to pushrod.
  5. Make sure fixture clamped to pushrod is secure and does not flex.
  6. Set dial indicator to 0.
  7. Tighten down rocker.
    1. For stud rockers, until dial indicator shows desired preload (Crane recommends min .020" to max .060").
    2. For pedestal rockers, tighten until snug (add or subtract shims under pedestal to achieve desired preload).
  8. Check rocker arm travel & contact points on valve stem tip at closed and open. (Adjust rocker height and/or pushrod length as necessary to achieve basically equal travel on each side of center of valve stem tip, keeping within lifter preload range.) Color valve stem tip with magic marker then rotate engine through one lift and close cycle for that valve to see travel pattern across valve stem tip. (See Crane Cams website for detailed instructions.)

To avoid having to spin the engine over multiple times to get the lifters on the flat side of the cam lobe, these instructions come right out of the Ford factory service manual for the 5.0 HO.

(First, make sure your TDC mark on the damper aligns with the TDC mark on the timing tab when the #1 piston is at true TDC. There are a number of ways to check this. The best is with a degree wheel and some type of device to stop the #1 piston travel some distance before it reaches the top (called a "positive stop"). Instructions for finding true TDC can be found on some cam companies websites or by doing a search on the internet.)

Rotate the engine so the #1 piston is at TDC at the top of the compression stroke. Adjust the following valves:

#1 intake #1 exhaust
#4 intake #3 exhaust
#8 intake #7 exhaust

Rotate the engine clockwise 180 degrees (1/2 revolution) Adjust the following valves:

#3 intake #2 exhaust
#7 intake #6 exhaust

Rotate the engine clockwise 270 degrees (3/4 revolution) Adjust the following valves.

#2 intake #4 exhaust
#5 intake #5 exhaust
#6 intake #8 exhaust

A timing tape for your specific model and size damper helps to accurately identify these spots.

An alternate method is to carefully align a straight edge across the center of the damper from the TDC mark, aligning on the center of the damper bolt, and make a mark on the damper opposite the TDC mark. This will be the second position when aligned with TDC on the timing tab. Then, while holding that straight edge in position, position a small square along that straight edge, aligning the corner of the square over the center of the damper bolt, and make a mark on the damper at 90 degrees clockwise from TDC, or ¼ revolution past TDC. This will be the final position when aligned with the TDC mark on the timing tab.


- macx


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