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FYI - TPS OPERATION
Submitted by Bluegrass / 08-02-06



The TPS is a sensor that provides the computer with a variable voltage that represents the position of the throttle.









This position information is used to sense 'rate of throttle opening', control air/fuel ratios, ignition timing, fuel shut down at deceleration, EGR functions at cruise, air conditioning cut-off and computer updating when the system has the least to keep track of.

The computer does an automatic self zero "reference" function with the TPS output voltage.

Said another way, the input voltage from the TPS to the computer becomes a zero reference from its starting value in order to represent the actions and functions that are to take place.

This zero function takes away the need for production precisions of manufacture and mounting vs. voltage precisions, making the absolute setting much less important.

What this means is the "absolute value" of the TPS setting in not of great importance. However, there is a specified requirement that it be within +/- 3% for this self zero function to take place properly.

The usual given setting at throttle rest of .96 to .99 volt is not cast in stone due to the self zero that the EEC does each time the ignition is turned on. This action up to now has been little known and as such, too much emphasis has been places on an exact value.

Testing and setting the TPS output is measured between the black and green leads at the sensor.

Many try to measure between the green lead and chassis ground and get an improper reading and try to adjust to it. The reason this is not proper is the black lead color is usually taken as a ground standard color. In this system this black lead is " isolated" from chassis ground because the power comes from a 5 volt supply in the computer that has neither its positive or its negative side referenced to ground but does have it's center tap grounded and still is not a reference for measuring properly.

The value setting needs to be done with a digital voltmeter and should measure a value at least 4.5 volts at wide open throttle and be smooth and continuous without breaks.

After setting new value, the computer will self-adjust after several starts to addres all the function the TPS supplies position information for.

Closed throttle values within .9 and 1.0 volt usually will be accepted by the EEC. This is only one-tenth of one volt and is within all the guidelines for production, environment and installation conditions.

There are many who will disagree with this position at first but I urge all to re-read the text and consider the overall reasons and practical applications for mass production use of this sensor.

Why the absolute setting is not so important to the .001 volt level is that it will and can change due to heat, wear and varying supply voltage as there are other sensors using the same 5 volt supply and cause the loading on that supply to change during operation.



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